Injection moulding tools
From simple to complex
tiny to mid-size tools
5 tons in weight, approx. 1500 mm in size.
Slider systems
Mechanical, pneumatic or hydraulic sliders.
Hot runner systems
Cold, mixed runners or direct gate usage with open or closed (valve assisted) hot runner systems.
Custom needs
Pressure sensor installation for real-time cavity monitoring. From 1 to even up 64 cavities. Filter mesh, metal or composite insert overmoulding. Modular tool constructions for easier maintenance.
Surface quality / Texturing
We are in contact with all major European texturing companies, so we are available for any custom or OEM specific surface quality.
Pre-studies
Moldex3D injection moulding simulation run on demand in advance and/or at the mould design stage.
Sheet forming / Press Tools
Single or multiple strip
integrated tools
6 tons in weight, approx. 2500 mm in size.
Types
Design and manufacture of single or 2 strip tools with slider systems.
Integration
Built-in nut or nut and bolt press systems and feeders on request.
Custom needs and inspections
Installation of sensors and connectors as required. Manufacture of measuring templates, JIGs, even for several steps separately. Modular production with quickly interchangeable components on request.
Cuts and forming
Designs with complex CAM cuts and forming.
Pre-studies
Press simulations on demand in advance and/or at the tool design stage with our external partners, for risk analysis and to identify bending/forming problems.
Reverse-engineering, Metrology
Finished part or tool component
measurements and reverse-engineering
Based on specific requests and feasibility, 3D scanning and modelling of elements or products for complex refurbishing works.
Refurbishment of old tools
Reproduction of old or damaged tool components based on partial or missing data.
Reverse engineering of parts
Tool making based on and modelling a physical product.
Troubleshooting
Check for hard-to-identify defects or component wear by comparing tool components to a model. Visualisation and detection of product deformations through easy-to-understand colour map evaluation.
Evaluation
3D measurement and report generation of complex finished products. Evaluation of GD&T elements.